United States Factory Rooftop Solar System Project
Case introduction

CASE

Case

United States Factory Rooftop Solar System Project

The project involves the installation of a rooftop solar system at a mechanical manufacturing factory in San Francisco, California, USA, aimed at reducing energy costs and promoting environmental sustainability.



Project Introduction

In San Francisco, California, a mechanical manufacturing factory built a rooftop solar system to reduce energy costs and promote environmental sustainability. The project started in March 2024, was completed and connected to the grid in July, and is now operating steadily with significant results.

Project Details

The factory’s rooftop covers an area of 10,000 square meters. The photovoltaic system has an installed capacity of 1.2 MW, with 3,000 monocrystalline silicon solar panels and high-efficiency hybrid inverters.

The system is designed to last for 25 years, with the first-year power generation exceeding 1.5 million kWh, and the annual power generation degradation rate is controlled within 0.5% to 0.7%.

Applications

The generated electricity is primarily used to power the factory’s stamping, welding, and painting production lines, meeting 35%-40% of the factory’s electricity demand. The remaining electricity is used for office lighting, air conditioning, and charging facilities, significantly reducing electricity purchased from the California grid.

For example, during weekdays when the production lines are operating at full capacity, the photovoltaic system can simultaneously power 20 large stamping machines and 30 welding robots, reducing grid load during peak electricity demand periods in the workshop.

Main Equipment

Photovoltaic Panels: Monocrystalline silicon panels with a conversion efficiency exceeding 21% and excellent anti-PID degradation performance, ensuring stable power generation even in San Francisco’s foggy climate.

Inverters: High-efficiency hybrid inverters with a maximum conversion efficiency of 99%. They feature smart arc detection and protection functions, allowing real-time monitoring of panel operating status and fault point identification.



Project advantages

Enhanced Energy Independence
Enhanced Energy Independence
The factory's reliance on the California grid has been significantly reduced. Over the past year, production was only interrupted twice due to grid failures, a decrease of 9 interruptions compared to previous years.
Outstanding Environmental Benefits
Outstanding Environmental Benefits
The project reduces carbon emissions by 1,100 tons annually. Based on the average carbon footprint of 15 tons per person in San Francisco, this is equivalent to reducing the carbon emissions of 73 people, contributing to California's carbon reduction goals.
Advanced and Reliable Technology
Advanced and Reliable Technology
The system uses high-efficiency panels and inverters, achieving an availability of 99.9%. It comes with a 10-year warranty and offers 24/7 remote operation and maintenance, ensuring stable power generation for 25 years.

Core products

Satellite Communication Energy Cabinet
Satellite Communication Energy Cabinet

The Satellite Communication Energy Cabinet is a PV energy storage cabinet from Highjoule Technology Group designed specifically for off-grid satellite communication sites. The system consists of PV modules, an MPPT solar controller, an LFP (Lithium Iron Phosphate) battery pack, a thermal management system, and a power distribution unit, forming a complete off-grid PV generation and energy storage system that provides stable power to satellite communication base stations. The system adopts a modular design and can be efficiently operated and maintained via local and remote monitoring. It supplies 48V DC and AC 120V–200V power to satellite and other industry communication equipment, supporting floor-standing and pole-mount installation.

Outdoor Battery Cabinet
Outdoor Battery Cabinet

The Outdoor Battery product line is centered on green low-carbon, high-efficiency, and intelligent coordination principles. It covers both indoor and outdoor configurations, with lithium batteries (or lead-acid batteries) forming battery energy storage cabinets. Each cabinet also houses environmental sensors, battery circuit breakers, battery cables, and thermal management accessories to form an integrated battery cabinet.

Hybrid Power System
Hybrid Power System

The Site Hybrid Power System is a next-generation multi-energy integrated power supply for 4G/5G base stations, communication equipment rooms, edge data centers, and outdoor compact sites. It breaks the traditional “single grid input, single DC output” architecture to achieve multi-source energy input + multi-voltage output + intelligent coordinated dispatch. At the site level, it accommodates grid power, PV, energy storage, diesel generators, and other sources, delivering a highly reliable, efficient, and simply deployable power framework for 5G equipment, transmission equipment, and IoT loads. Power range: 6 kW–36 kW; available in both 3U and 1U circuit breaker configurations.

Stacked-PV MPPT Solar Controller
Stacked-PV MPPT Solar Controller

The Stacked-PV MPPT Solar Controller is specially developed for PV capacity expansion at base station sites. Using a series-connection scheme, the system consists of PV modules, a stacked-PV MPPT controller, and a DC meter. Each PV string is series-connected to the controller, which steps down the module output voltage to −48V and injects it onto the rectifier output busbar to supply DC loads. Designed for communication base stations, it supports wall-mount and pole-mount installation. The product is available in outdoor and rack-mount versions.

Outdoor Hybrid Energy Cabinet
Outdoor Hybrid Energy Cabinet

The products deeply integrate AC/DC conversion, multi-energy intelligent scheduling, energy storage charge/discharge management, and remote monitoring technologies. Flexibly deployable in indoor equipment rooms, outdoor 5G base stations, and remote sites, they ensure uninterrupted power for communications and critical loads while maximizing green energy consumption, reducing energy use and carbon emissions, and upgrading traditional power supply to a clean, intelligent, integrated site energy solution.

Solution

Professional Integrated "Turnkey" Service System

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